Best Straight Line Sanders – Detailed Reviews & Buying Guide

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No one likes sanding, but if you are doing home renovations then you have to do it. Using a straight line sander can help you cut down work time and complete the project faster.

The only downside is that choosing one be challenging and time-consuming. To speed up the process, in our best straight line sanders list we have included 5 different models with different price ranges/features.

Except for that, we have also listed all the features that you need to focus on before buying a straight line sander.

Products
Product NameDetailsPrice

Ingersoll Rand 315G

  • Weight (Approximately): 5 pounds
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Chicago Pneumatic CP7268

  • Weight (Approximately): 6 pounds
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Hutchins HUT2000

  • Weight (Approximately): 7 pounds
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Astro 888S

  • Weight (Approximately): 4 pounds
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PowRyte Basic 100111



  • Weight (Approximately): 5 pounds
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What is a straight-line sander?

Straight-line sanders are just like the other types of sanders. But, instead of circular motions, these sanders are used in straight strokes.

They are mostly used in surfaces where hand sanding is challenging or not possible. They are good when it comes to detail projects and edges.

Best Straight Line Sanders


1. Ingersoll Rand 315G – Best Straight Sander

Best Features  Ingersoll Rand...

  • Dual Piston
  • 3000 SPM
  • Rubber Knob

My Overall Rating

5 out of 5 stars (5 / 5)

More detailed review ↴

When it comes to straight sanders, Ingersoll Rand is a very popular brand. They have been making tools for a lot of years now, and all of their tools are high-quality and durable. There’s no exception here.

The Ingersoll Rand 315G comes with dual-piston, giving the tool enough power to deal with even the most difficult surfaces. Like most of the straight sanders, the 315G comes with 3000 SPM.

It has enough speed to deliver a smooth and flat surface on the wood. The sander is heavy, and that makes it suitable for professional work, but if you worked with heavy tools long enough then this one won’t be a problem.

This sander also vibrates a lot, but that doesn’t affect the performance — the 315G will give you phenomenal results. The comfortable grip reduced the feeling of vibrations and makes your sanding experience more comfortable.

Pros:

  • Dual Piston – Gives tool power and prevents stalling.
  • Fast – The speed goes up to 3000 SPM.
  • Finish – Leaves you with nothing less than a smooth and flat surface.
  • Ergonomic Grip – Makes the experience comfortable
Cons:

  • Heavy
  • Vibrates a lot

2. Chicago Pneumatic CP7268 – Best Air-Powered Straight Sanders

Best Features  Chicago...

  • Lightweight
  • Guard Protection
  • Comfort Handle

My Overall Rating

5 out of 5 stars (5 / 5)

More detailed review ↴

The Chicago Pneumatic CP7268 is a perfect tool for beginners and DIYers. What makes this straight sander special is the weight.

The CP7268 is made of high-quality aluminum, it weighs approximately 6 pounds — making it lightweight yet durable.  You can easily work for a long time without getting fatigued.

This sander comes with a twin-piston mechanism, giving the tool enough power to remove materials from any surface.  This device is ideal for fast material removal, giving flat surfaces, and leveling panels on your car or truck. It comes with a speed of 3000 SPM and it doesn’t leave swirl marks.

Another good thing that I like about this device is the guard protection — this safety feature prevents your finger from getting injured while working. This can be very helpful, especially if you are a beginner.

On the downside, once the device gets very hot, it doesn’t give the same results.

Pros:

  • Lightweight – Approximately weighs 6 pounds.
  • Durable – Made of high-quality aluminum.
  • Fast – Speed is 3000 SPM.
  • Safety Features – Comes with guard protection to protect your fingers.
Cons:

  • It doesn’t give good results once the tool gets very hot.

3. Hutchins HUT2000 – Best Inline Sanders

Best Features  Hutchins...

  • No Rolling Gear
  • Lightweight
  • Powerful

My Overall Rating

5 out of 5 stars (5 / 5)

More detailed review ↴

If you are looking for a straight sander that will give you a flat surface fast then you should check Hutchins HUT2000.  The HUT2000 comes with a double rack and pinion gear assemblies that give you twice as much contact with the surface and also give the tool more balance while working.

Just like our previous unit — this one is lightweight too. Approximately it weighs 7 pounds. Because of its weight, we feel that the sander can be controlled easier, but it still depends on how strong you have and how you control the tool.

What makes this device different from the others listed here is that it comes without rolling gears — this means that there won’t be any jumping when the reciprocating stroke ends. The 2-in-line cylinder gives the piston more power, the cylinders are micro-honed to prevent cylinder wall drag. This device comes with a speed of 3000 SPM.

On the downside, this unit tends to stop working after a few hours, you have to wait a few seconds before using it again.

Pros:

  • No Rolling Gear – The unit won’t jump after each stroke.
  • 2-in-line Cylinder – Gives the piston more power.
  • Lightweight – The device approximately weighs 7 pounds.
  • Air consumption – 6.2 CFM
Cons:

  • Pricey

4 .Astro 888S – Best Longboard Air Sander

Best Features  Astro 888S...

  • Portable
  • Lightweight
  • Trigger Location

My Overall Rating

5 out of 5 stars (5 / 5)

More detailed review ↴

If you are looking for a portable straight sander that you can easily carry around then you should check the Astro 888S. What makes this device special is its size and its weight.

This one is the lightest sander on our list. It weighs approximately 4 pounds, making it very easy to control. The weight also helps you to work long hours without getting fatigued.

Although this unit comes with only one piston, still it comes with a speed of 3000 SPM, which is enough to deal with most surfaces. The trigger is located at the bottom of the handle, making it very easy to push even if you are in a fast sanding job.

On the downside, it doesn’t come with paper clamps to hold the sandpaper.

Pros:

  • Portable – You can easily carry it around due to its size.
  • Lightweight  – Approximately weighs 4 pounds
  • Speed – Comes with a speed of 3000 SPM.
  • Stop Trigger Release- You can easily press it.
Cons:

  • One Piston
  • Doesn’t come with paper clamps

5. PowRyte Basic 100111 – Best Airblock Sander

Best Features  PowRyte Basic...

  • Budget-Friendly
  • Made of Metal
  • Easy to Use

My Overall Rating

5 out of 5 stars (5 / 5)

More detailed review ↴

If you are looking for an affordable straight line sander that will do its job then you should check PowRyte Basic 100111.

This straight sander is used by homeowners a lot — the main reason for that is the affordable price and its performance.  This unit comes with a two-piston design that delivers up to 3000 SPM.

Another great thing about this straight sander is its construction and weight — it is made of metal which makes this unit very durable and approximately weighs 5 pounds, making it lightweight yet durable.

This sander will do a pretty good job if it’s used only for small projects. We don’t recommend using it for larger projects and long hours.

Pros:

  • Budget-friendly — You don’t have to spend a lot of money.
  • Easy to use – This unit is very easy to use.
  • Lightweight – Approximately weighs 5 pounds
  • Durable – Its body is made of metal
  • Speed – 3000 SPM.
Cons:

  • Not recommended for heavy projects.

Best Inline Sanders — Buyers Guide

Airblock sanders are more complicated than normal sanders, that’s why choosing one can be hard. Most of them come with different features that make the choosing process even harder.

When choosing a straight line sander you have to keep a few things in your mind. You need a straight sander that comes with a dual-piston design, that has a speed of 3000 SPM, and that is durable. If you want to find a sander that ticks all these boxes then check our best straight sanders list.

If you look closely at the market, you will realize that most of the models are copycats and low-quality. Choosing a high-quality airblock sander that is durable and gives you good results is becoming difficult day by day.

In our best air-powered straight sanders list, we have included 5 different models with different features and price ranges. That alone can help you find a high-quality model — but, if that’s not enough then we have prepared a list of things that you should check before buying one.

Usage

To get the best tool possible you need to know the type of project you will be working on. This information alone will let you know what features you need and which tool you should buy.

Longboard air sanders do one job, and they do it perfectly — they are used to sand surfaces on straight materials.  The tool is mostly used by professionals, but it can be used from DIYers too for home improvement projects.

These types of sanders can be used for woodworking, metalwork, for your car, etc.  Once you know the type of the project then its best to see if the inline sander is the best option to get good results. If not, then you might consider a sheet sander or orbital sander.

Read More — Best Triangle Sanders

Piston

If you have ever worked with automobile engines then you are familiar with the piston. Straight-line sanders use a piston too. The piston is basically a cylindrical part that moves back and forth and its energy is transformed into movement.

Air-powered straight sanders can come with a single-piston or double-pistons. If you are working on a small project then a sander with one piston is enough, they also cost less.

If you are working on a larger project then you need a sander with two pistons, the more piston a machine has the more power it has. But, they tend to be more expensive.

Speed (SPM)

When it comes to straight-line sanders, the speed is measured with SPM (Strokes per minute). One stroke is counted when the sander plate does a full movement (back and forth). The more SPM the sander has, the faster it is.

Personally, I prefer faster straight-line sanders — it helps you to complete the project faster, plus it reduces residues at the build-up.  I recommend getting a straight-line sander that comes with at least 3000 SPM.

Weight

These types of sanders are large and most of the time they are uncomfortable. Plus, they are powerful and move very fast. To avoid fatigue I prefer lightweight sanders.

That’s why before buying one, you should check always the weight. If it’s too heavy then you will face a lot of problems in the long run, especially if you are to work for a long time.

Make sure to check straight-line sanders that come with features that will make your experience more comfortable and easy.

Read More — Best Pole Sanders

Safety

It doesn’t matter if you are a professional or a DIYer, you should always check if the power tool that you are buying is safe or not. Make sure that the sander comes with ergonomic grips, guards, reduced vibrations, etc.

Except for the tool, you should also take some safety measures that protect yourself, people around you, the surface you are working, and the tool. Here are a few safety precautions that you need to take –

  • Wear Safety Equipment — These types of sanders produce a lot of dust, it is always recommended to have a mask, goggles, and gloves to protect yourself.
  •  Read The Manual — Each sander comes with different features, it is always best to read the manual to know exactly how the buttons work and how to get the best of the tool.
  • Ventilation — If you are working in your garage or in a closed area then its recommended to have ventilation because of the dust.
  • Maintain the Sander — You should always clean and check the sander before and after each use. If you maintain the tool properly then it will last longer.

Why should you use a straight-line sander?

Straight line sanders are used to give different surfaces a smooth finish. You can use them on wood, steel, glass, metal, etc.

They are mostly used by professionals, but they can be helpful for DIYers too. Basically, they used on places where hand sanding isn’t possible.

Here are some things that make the longboard air sander special –

Double Piston

If you have ever worked with a straight line sander then you know the difference between a sander that comes with one piston and the one that comes with two. The difference is big.

Inline sanders with one piston are mostly used for small projects because they don’t have a lot of power or speed. On the other hand, double-piston sanders are more powerful and fast. Personally, I recommend buying a sander with a two-piston.

Comfortable Handle

Another good reason why you should use air-powered straight sanders is the handle. The design itself isn’t very comfortable, but most of these sanders come with a comfortable handle and that’s all that you need.

The handle is the place where your hand will be all the time while using this sander. That’s why it is recommended to find a sander with an ergonomic handle.

Sanding Width

The main reason people use these sanders is that they save you a lot of time. Imagine how much time you would spend if you used your hand instead.

To complete your project faster then you need a sander that comes with a larger sanding width. But having a large sanding width isn’t always a good idea.

Make sure to check the surface first and then check the dimension and see if the sander is large enough. You don’t want a very large sander or a very small one, try finding something in between.

Learn More — How to sand Glass?

Final Words

No one likes sanding, but that’s something that you have to do, especially if you are doing home renovations. A sander will help you complete the process faster and better.

If you are searching for the best straight line sanders then you will see a lot of different models available. Powerful and fast sanders are best if you are working on a larger project, and small sanders are best if you are doing DIY projects.

Whatever your project is, just make sure that you find one that fits your needs. To know what features you need, make sure to check our buying guide list.

If you want to avoid hours of researching, then buy one of the tools we have listed here that fits your budget.

Now that you have read our post, comment down below your favorite sander from our top list, and why you liked it?

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